Paper Products
Product Overview
Double-wall and PLA-coated paper cups engineered for high-temperature beverage distribution in commercial cafes, quick-service restaurant chains, and food service distribution networks. Dual-layer sidewall construction provides reliable thermal insulation, eliminating the requirement for secondary cardboard sleeves. Precision-molded using virgin wood-pulp substrates, these containers maintain structural rigidity under prolonged liquid contact while offering biodegradable and custom-branded configurations tailored to global retail and institutional specifications.
Substrate Material: Certified virgin wood-pulp paperboard (280 GSM to 350 GSM), laboratory-tested for high burst strength, Cobb water absorption values, and tensile resistance.
Double-Wall Insulation: Features an outer printed wrap bonded to an inner fluid-retaining cup via a dead-air gap. This configuration dampens thermal conductivity, keeping exterior surfaces touchable (<= 65°C) when containing liquids up to 100°C.
Barrier Extrusion:
PLA Coating: 100% bio-based polylactic acid derived from plant starch; configured for industrial organic degradation.
PE Coating: Food-grade low-density polyethylene layer for standard moisture barrier integrity.
Seam Integrity: Ultrasonic side-seam sealing combined with precision bottom-crimp rolling ensures complete fluid containment at high-stress baseline junctions.
Key Features
Thermal Mitigation:
Air-pocket insulation protects end-users from heat transfer, removing the operational cost of auxiliary cup sleeves.
01
Extended Wet-Stiffness:
Inner barrier extrusion prevents moisture penetration, maintaining wall rigidity for over 4 hours of continuous fluid exposure.
02
Lid Interoperability:
Manufactured to stringent rim tolerances (+/- 0.15 mm), ensuring snap-fit compatibility with standard polystyrene, recycled PET, and molded pulp lids.
03
Automated Dispensing:
Optimized sidewall draft angles prevent nesting jam occurrences during high-speed commercial cup dispenser deployment.
04
Product Specifications
|
Model |
Brimful Capacity |
Top Diameter |
Bottom Diameter |
Height |
Recommended Paper Weight |
|
8 oz (Regular) |
280 ml |
80 mm |
56 mm |
92 mm |
300 GSM + 18 PE/PLA |
|
12 oz (Medium) |
420 ml |
90 mm |
60 mm |
110 mm |
320 GSM + 18 PE/PLA |
|
16 oz (Large) |
550 ml |
90 mm |
60 mm |
135 mm |
350 GSM + 18 PE/PLA |
Manufacturing & Quality Control
Incoming Raw Material Audit:
Paper rolls undergo laboratory testing for grammage uniformity, Cobb water absorption index, and mechanical tensile strength prior to conversion.
Quality Management Standards:
Production operations strictly adhere to ISO 9001 quality management systems and ISO 22000 / BRCGS food safety standards to ensure traceable, contamination-free manufacturing.
Automated Conversion Lines:
High-speed forming equipment utilizes optical sensors to monitor bottom-lock placement and rim-curl consistency in real time.
Leak Detection Protocols:
Air-pressure decay testing and water-fill sampling executed every 30 minutes per production line to verify seal integrity.
Food Contact Safety:
Produced in controlled cleanroom environments. Migratory substance testing adheres strictly to food-contact safety regulations for aqueous and fatty foods.
Customization & OEM
Printing Parameters:
Up to 8-color Flexographic printing and CMYK Offset printing utilizing food-safe, low-migration water-based inks.
Minimum Order Quantity (MOQ):
50,000 units per SKU for custom print runs; unprinted stock options available at lower thresholds.
Packaging Standards:
Bundled in sealed polyethylene sleeves and packed in heavy-duty double-wall corrugated master cartons to prevent transit deformation and humidity absorption.
Pre-Production Verification:
Engineering team issues accurate structural die-line templates and 3D virtual mockups for client sign-off prior to printing plate production.
Frequently Asked Questions